How to make kydex holsters?

How to Make Kydex Holsters: A Step-by-Step Guide

Making your own Kydex holsters can be a rewarding and cost-effective way to customize your firearms carry experience. With the right materials and tools, you can create a high-quality holster that fits your gun and your needs. In this article, we’ll take you through the process of making a Kydex holster, from cutting and shaping the material to assembling and finishing the holster.

Materials Needed:

Before you start making your Kydex holster, you’ll need the following materials:

• Kydex sheet: Kydex is a type of thermoplastic material that is commonly used for holster construction. You can find Kydex sheets in various thicknesses and colors.
• Mold release spray: This is used to prevent the Kydex from sticking to the mold during the shaping process.
• Heat gun or hair dryer: You’ll need a heat source to shape and mold the Kydex.
• Hand saw or laser cutter: You’ll need a cutting tool to cut the Kydex to the desired size.
• Rat-tail file or edge beveler: These are used to smooth and deburr the edges of the Kydex.
• Screws or adhesive: You’ll need a way to attach the Kydex to the molle or belt.
• Thread locker: This is used to secure the screws in place.

Step 1: Measure and Cut the Kydex

To start making your Kydex holster, you’ll need to measure your gun and calculate the size of the Kydex required. You can use the following measurements as a guideline:

Once you have measured your gun, you’ll need to cut the Kydex to the desired size. You can use a hand saw or laser cutter to cut the Kydex. Make sure to use a sharp blade and apply gentle pressure to avoid applying too much pressure and deforming the Kydex.

Step 2: Shape the Kydex

Once you have cut the Kydex to the desired size, you’ll need to shape it to fit your gun. You can use a heat gun or hair dryer to shape and mold the Kydex.

• Heat the Kydex: Apply heat to the Kydex using a heat gun or hair dryer. This will make it pliable and easier to shape.
• Form the Kydex: Use your hands or a template to shape the Kydex to fit your gun. Make sure to apply gentle pressure and avoid applying too much pressure, which can cause the Kydex to deform.
• Check the fit: Once you have shaped the Kydex, check the fit of the holster by inserting the gun and ensuring that it fits snugly.

Step 3: Create the Mold

To create the mold for your Kydex holster, you’ll need to create a shape that matches the outline of your gun. You can use the following methods to create the mold:

• Baking soda and water mold: Mix baking soda and water to create a mixture that can be molded and shaped. Apply the mixture to the Kydex and let it dry before removing.
• Silicone mold: You can use silicone molding compound to create a mold that can be removed once the Kydex has been shaped.
• 3D printed mold: You can use a 3D printer to create a mold that fits your gun.

Step 4: Assemble the Holster

Once you have shaped and molded the Kydex, you can assemble the holster. You’ll need to attach the Kydex to the molle or belt using screws or adhesive.

• Attach the Kydex to the molle: Apply thread locker to the screws and attach the Kydex to the molle or belt.
• Apply pressure: Apply gentle pressure to ensure that the Kydex is securely attached.
• Check the fit: Once you have attached the Kydex, check the fit of the holster by inserting the gun and ensuring that it fits snugly.

Step 5: Finish the Holster

Once you have assembled the holster, you’ll need to finish it by deburring the edges and smoothing out any rough spots.

• Deburr the edges: Use a rat-tail file or edge beveler to deburr the edges of the Kydex.
• Smooth out rough spots: Use a file or sandpaper to smooth out any rough spots or areas where the Kydex has become damaged.

Conclusion:

Making your own Kydex holster can be a fun and rewarding process. With the right materials and tools, you can create a high-quality holster that fits your gun and your needs. By following the steps outlined in this article, you can ensure that your Kydex holster is made to last and provides a secure and comfortable way to carry your firearm.

Tips and Tricks:

• Use the right materials: Make sure to use high-quality materials, such as Kydex sheets and mold release spray, to ensure that your holster is made to last.
• Take your time: Don’t rush the process of making your Kydex holster. Take your time and ensure that each step is completed accurately.
• Practice makes perfect: Making a Kydex holster takes practice. Don’t be discouraged if your first attempt doesn’t turn out perfectly. With time and practice, you’ll become more skilled at making Kydex holsters.
• Experiment with different designs: Don’t be afraid to experiment with different designs and shapes when making your Kydex holster. This can help you create a unique and custom-fit holster that meets your needs.

Common Problems and Solutions:

• Kydex becoming misshapen: If the Kydex becomes misshapen, you can try reheating it and reshaping it.
• Kydex sticking to the mold: If the Kydex sticks to the mold, you can try using a mold release spray or heat to loosen it.
• Kydex too stiff: If the Kydex is too stiff, you can try heating it to make it more pliable.
• Kydex too soft: If the Kydex is too soft, you can try reheating it to make it more rigid.

I hope this article has helped you understand the process of making a Kydex holster. With the right materials and tools, you can create a high-quality holster that fits your gun and your needs. Remember to take your time, be patient, and practice makes perfect. Happy building!